New Resource

Why work on this activity?

Pupils are asked to design and make two containers each holding a potato crisp.  The package must withstand a drop of 3 metres on to a hard surface and be capable of being opened by hand without mechanical aid.

Objectives

1. To give pupils opportunity to participate in problem solving.
2. To give pupils opportunity to work in a team.
3. To enable pupils to relate to work in local industry.

Mathematical learning points
1. Surface area
2. Nets of solids
3. Construction skills
4. Forces

Possible approach

30 minutes for planning.
40 minutes to manufacture containers.
20 minutes for testing.
25 minutes for discussion.

If the activity is split over two periods the crisps will have to be stored in airtight containers to prevent them going soft.

After the activity ask pupils to bring in packaging for discussion.

A visit to a local factory could be arranged:
1. To see packaging (preferably a variety) in action.
2. To hear the factory staff explain hoe they solve packaging problems.
3. To hear about career opportunities at all levels.

Equipment
Per group:

A4 paper, paperclips, stapler, staples, glue, sellotape, scissors, pencils, rulers.
Packets of crisps – about half a packet per group.
2 litre plastic ice cream container.

Key questions
What factors affect your cargo’s chances of survival? Speed of descent, force of impact, etc.
What forces are acting on your package?
What is the surface area of your design? Why is this not the only consideration to your design?

Possible Extensions
Examine the shapes that were successful packages – what do they have in common? Why were they successful designs and not others?
Can be used as a way into KS4/5 physics or mechanics looking at force diagrams and principles such as Bernoulli’s

Possible Support
Pupils could be shown illustrations of various solid shapes for inspiration – some pupils may need help creating the nets of these shapes